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Fusing Wire Claws / Prongs

Fusing Wire Claws of a Freeform Collet

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Sawing Jump Rings Tip

Some designs call for a freeform style collet using a technique of fusing wires to create prongs for setting the gemstone such as the above ring example. These wire claws (prongs) are solderd onto a setting bed.

Sawing Jump Rings Tip - Wind wire on mandrel

Cut annealed wire into equal lengths.

Sawing Jump Rings Tip - Reverse saw blade

The wires are then bound together with binding.

Sawing Jump Rings Tip - Saw towards peg

Ensure the wire ends are all at the same level.

Sawing Jump Rings Tip - Release rings from blade

Flux the wire bundle. 

Sawing Jump Rings Tip - Release rings from blade

With a micro soldering torch melt the wire ends.

Sawing Jump Rings Tip - Release rings from blade

Wires molten into a fused ball in the correct manner.

Sawing Jump Rings Tip - Release rings from blade

Then the gemstone base is made. 

Sawing Jump Rings Tip - Release rings from blade

The wires are shaped to form the claws (prongs) and each one soldered individually into place.

The wire bundle is filed to join the ring shank.

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